Warehousing On The Web
by Brian Vigneux, Vice President and CIO, Kuehne + Nagel, Contract Logistics – U.S.
"Charlie?
Joe here. What’s our inventory position on products X, Y and
Z?"
"Hold
on, let me check the warehouse management system… Looks like
we’ve got 5,000 of X. 8,000 of Y and 15,000 of Z. That should
be enough to support the retailers’ Labor Day push."
"Thanks,
Charlie. How about what’s coming in from Asia? We’ve
struck a couple of big deals and will need to fill the pipeline
very quickly.
"Uh…I’m
not sure. Can I get back to you on that?
"Yes,
I’ll be at my desk for the next half hour."
"Sir,
can it wait ‘til tomorrow?"
In a supply
chain requiring multiple suppliers, freight forwarders, transportation
providers and other partners, all on different systems, it has been
difficult to get the visibility into inventory movements required
to proactively manage the supply chain based on real-time information.
But the shared network of the Web can extend this visibility beyond
the warehouse. That broader visibility will be critically important
as the strategic role of the warehouse evolves from being a central
point of inventory control and replenishment to just one critical
stop on the way to the consumer.
What impact
does the Web have on warehousing and logistics management today?
For many of the logistics professionals who crowd into the standing
room only presentations at the CLM and WERC conferences on e-business,
the topic is a mystery they feel they need to understand before
it runs them over. The danger in all the hype about e-business is
that it will intimidate us into inaction.
The truth is
not that complicated. The best definition I’ve heard of e-business
is also the simplest: e-business is about connecting people to information.
The implication is that the Internet is the fastest, simplest, most
economical way to do that. People need to stop worrying about how
the Web works and focus on what it makes possible - connecting people
to information to make faster, smarter decisions.
In the world
of warehousing, e-business will have a significant impact on operations,
customer service and the skill set required of professionals in
our industry.
e-Business will require much greater operational flexibility.
Traditional
distribution business is well defined. There is a history of product
volumes, peak periods and turn rates that allow us to plan optimal
space and labor. But Web marketing is much less predictable and
yields forecasts that are no more than educated guesses. Shippers
must be able to quickly and efficiently adapt to these demand changes.
Third-party providers are ideally suited to address this need for
flexibility, particularly those that can offer shared warehouse
space under short term contracts.
As a higher percent of shipments go direct to the consumer, shippers
must design warehouses to efficiently pick onesies and twosies -
a very different challenge than typical bulk picking.
e-Business will herald a new age of self-service for internal
and external customers.
This may mean
fewer bodies to staff the customer service function. Anyone with
a browser and security rights should be able to send queries to
the warehouse management system for information on inventory, order
status, shipping status and other product information. Kuehne + Nagel’s "Dashboard" is one such application designed
to connect customers with their information. Technologies can take
self-service to the next level by automatically alerting all relevant
parties to situations requiring attention, such as low inventory
levels and order changes.
e-Business will require that logistics professionals develop new
skill sets.
Warehouse professionals
took a big gulp when EDI truly took hold in the late 1980s since
it required an orientation away from slow-but-comfortable paper-based
processing and analysis. The Web forces logistics professionals
to adapt their skill sets. According to placement firm Christian
and Timbers, while logistics management as a career track has experienced
a decline in opportunities for vice presidents of distribution/logistics,
opportunities actually are growing for logistics professionals with
knowledge of electronic commerce, warehouse management systems and
other technology-based processes.
Those are some
of the changes that are here or on the way, but the biggest leverage
point is in using the Web to create the platform for supply chain
partners upstream and downstream to share information and collaborate
in order to turn the supply chain into a competitive weapon. It’s
connecting people to information on a global basis - information
that can be used to make smart decisions, resulting in reduced inventory,
demand-based production and shortened time to market. In short,
the biggest payback from supply chain efficiencies will no longer
come from reengineering the way product moves through the supply
chain, it will come from "e-engineering" the way data
moves through the supply chain.
Improved information
flow and the ability to adapt, real time, to changing demand and
supply requirements is necessary to be a leading supplier or retailer.
A collaborative e-business model with visibility into the entire
supply chain can suggest revised inventory movements and trigger
associated changes such as notification of affected suppliers, transportation
partners and customers. Steve Rabin of InterWorld calls these "dynamic
decision opportunities" -- the logistics holy grail. This Web-enabled
technology can allow today’s logistics engineers to become
tomorrow’s strategists, managing global inventory movements
much like air traffic controllers manage flight patterns, and driving
millions of dollars in savings in the process.
All this and
more, just by connecting people to information.
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